Custom Patches

Custom Patches — Embroidered, Chenille & Specialty Patch Services

Premium custom patches made in-house no minimum quantities or requirements: embroidered, chenille, appliqué and specialty embroidered patches (Metallic, 3D Puff, Glow-in-the-Dark, Premium Made in USA, Premium Specialty). Local pickup, delivery & nationwide shipping.

 

Durable, High-Detail Patches Made to Last

We produce every patch in-house using premium USA-made threads and backings. From single prototypes to production runs, our patches use high stitch-density digitizing to keep fine detail legible and durable through wash and heavy wear.

 

Patch Types We Offer

  • Embroidered Patches: Classic raised stitch texture and high durability.
  • Chenille Patches: Soft, plush varsity texture — perfect for jackets, hats, and streetwear.
  • Appliqué Patches: Fabric overlays stitched in place for layered texture.
  • Specialty Embroidered Patches: Metallic thread, neon, glow-in-the-dark, high-density, and gradient/ombré effects.
  • 3D Puff Embroidery: Raised foam-backed areas for bold, dimensional logos.
  • Iron-On & Sew-On Backings: Choose heat-seal, sew-on, or Velcro loop backings.

 

Why choose our patch service

  • In-house control: Every stitch and color is handled locally — see our Made in USA materials page.
  • High-fidelity digitizing: $40 digitizing fee for all orders with logos, artwork, and text. Email us for more details on your specific project.
  • Specialty threads: True metallic, glow-in-the-dark and premium specialty threads you won’t find everywhere.
  • Flexible quantities: Prototypes to production — contact our Wholesale team for large runs.

 

Typical uses

Hats & Caps Jackets & Letterman Biker Back Patches Uniforms & Workwear Streetwear & Merch

 

Turnaround & Shipping

Typical production is 2-3 business days, bulk 5–10 business days after artwork approval. Rush options are available. We offer local pickup, local delivery, and nationwide shipping — contact us for exact lead times and shipping quotes.

 

Pricing Snapshot

  • 1–47 units: base price + $40 digitizing fee (per design).
  • 48–99 units: discounted per-unit pricing; tier pricing; $40 digitizing fee (per design).
  • 100+ units: production pricing, custom packaging and fulfillment available; $40 digitizing fee (per design).

 

Artwork & Prep

Preferred: PNG/JPG, but AI, EPS, SVG are acceptable files. Need art help? We offer vector cleanup and full design services — request it on the form below.

 

Related Services

 

Frequently Asked Questions — Custom Patches

Q: What file formats are best for patch artwork?
A: High-resolution PNGs/JPGs are preferred. Vector files (AI, EPS, SVG) are best. We offer vector cleanup if needed.
Q: Do you charge a digitizing fee?
A: Yes — $25 digitizing fee for small, and miniature designs - size of a quarter. $40 digitizing fee applies to all standard logos, artwork, and text for all orders. $75 digitizing fee for complex multi-color or updated digitizing work may incur additional charges. $100+ digitizing fee for advanced, complex, and highly detailed artwork or oversize designs.
Q: What backing options do you offer?
A: Sew-on, heat-seal (iron-on), removable adhesive, and Velcro loop backings. We'll recommend the best backing based on the application (hat, jacket, bag).
Q: What is the minimum order?
A: We don't require a minimium quantity for custom patches. You can order one patch, a single batch of patches, or bulk as a prototype, bulk orders have the best value for production runs.
Q: Are your patches washable?
A: Yes — our embroidered and chenille patches are machine-washable when sewn on. For iron-on patches, we recommend gentle cycles and avoid high-heat drying to preserve adhesion. A gentle hand wash is always the best recommendation to care for your patches.
Q: Do you offer metallic or glow-in-the-dark threads?
A: Yes — we stock premium metallic threads and glow-in-the-dark threads for specialty effects. These are USA-made specialty threads and are ideal for high-impact designs.
Q: Can you produce large back patches for jackets or vests?
A: Yes — we produce large-format back patches with reinforced stitching for biker, club and outerwear applications. These are quoted by size and stitch count. We also offer permanent embroidered patches on the jacket or vests.
Q: Do you offer mockups and proofs?
A: Yes — digital mockups are available for a fee, a physical proof is available for viewing only - paid feature. For larger runs we offer pre-production proofs for approval final sign-off - paid option. Some customers prefer proofs after payment for IP/security reasons; tell us your preference on the form.
Q: Can you replicate an existing patch?
A: Yes — we can reproduce designs from photographs or originals. For officially licensed logos, we require proof of ownership and permission before production. You must own the rights of all of your artwork, designs, or logos, We do not allow any copyright, trademarked, or parody artwork.
Q: Can I mix patch types in one order?
A: Yes — you can combine embroidered, chenille, appliqué and specialty embroidered styles all in the same order. Each style/design will be quoted separately for accuracy, but included in your order.

Q: Do you make chenille patches for letterman jackets and hats?
A: Yes — chenille patches for jackets, caps, and patches with appliqué are one of our specialties. We recommend backing and reinforcement options tailored to the garment type.
Q: What sizes can you produce for patches?
A: We produce patches from under 1" up to 6"+ and larger custom sizes available upon request, no size limitations. Very large patches are quoted individually because stitch count and stability change with scale.
Q: How do specialty threads affect pricing?
A: Our metallic, neon, glow-in-the-dark, Premium Specialty, and Premium Made in USA are all specialized threads that can add to thread costs and sometimes require specialty digitizing; we'll include this in your custom quote. All specialty, premium, and specialized have a specialty thread fee. It can be the difference between having a basic $5 thread vs a $29-$50 premium thread.
Q: Can you do embroidered patches with fine text and small details?
A: Yes — our fine-detail digitizing is high quality, professional and handles small text and intricate logos. These styles carry a Premium Specialty Thread Fee. We’ll advise on minimum readable sizes during quoting to ensure legibility.
Q: Will you ship patches internationally?
A: No, we primarily ship nationwide within the US. International shipping is not available.
Q: How should I attach patches to garments?
A: Sew-on is the most permanent method, iron-on is convenient for casual wear, and Velcro is best for removable patches or tactical gear. Our team will recommend the correct method based on garment, fabric, accessory, and material.
Q: Do you do embroidered patches for uniforms and safety wear?
A: Yes — we supply durable patches for corporate uniforms, public safety, and trade workwear with reinforced stitching for frequent laundering.
Q: Can you produce patches with embroidered edge finishes or (merrowed border)?
A: Yes — we can do several border styles. Merrowed and stitched border finishes are available and add longevity and a clean edge to custom patches.
Q: How do I request a quote for custom patches?
A: Email artwork, or logos. Use the quote form to address size, quantity, thread colors, backing preference, etc. Please, be detailed as possible. We'll respond with a firm quote within one business day.
Q: Do you offer packaging or labels for retail patch orders?
A: Yes — retail packaging, hang tags, and custom headers are available for wholesale and retail runs. Mention packaging needs in your quote request.

 


Quality Guarantee

We inspect every custom patch for stitch quality and color accuracy. Contact us within 7 days of delivery with photos for issues and we'll make it right.

Let Us Know How We Can Help You

Looking for a quote or need help with your order, give us a call, send us an email, or feel free to use the live chat. We're available Monday thru Saturday 8AM - 6PM MST-MDT. Live chat is available 6AM - 10PM, 7 days a week. When using the form below or reaching out through email please, check your spam/other folders for a reply, responses are typically fast.

WINTER HOURS

Monday - Saturday: 8AM - 6PM | Sunday: CLOSED

SUMMER HOURS

Monday - Saturday: 6AM - 7:30PM | Sunday: 8AM - 6PM

REQUEST A QUOTE

EMERGENCY, AFTER HOURS, RUSH, or SAME-DAY SERVICES

Need emergecy embroidery or printing near me open now? We have someone available to assist you and answer all of your questions to get started. Need emergency printing near me open now? We can assist you with that and have someone standing by to help you.

Need rush, after hours, same-day, or emergency embroidery or printing?